Control Systems Engineering

202 Jutlander Rd, Beaulieu / Midrand, 1684, South Africa | T: +27 (0)11 468 3065 | F: +27 (0)11 468 1754

Services  

Control System Design & Consultation

Associated design documentation and planning of a Control System and determination of User System Requirements.

Instrumentation and Electrical Design

Using CAD for the fabrication of design documentation this includes: P&ID, Functional Specifications, General arrangement drawing for Control Panels, IO Schedules, Cable Schedules, Instrument Hook Up Diagrams, and Instrument Loop Diagrams. Explosion prevention design for Intrinsically Safe Systems.

PLC Programming & Debugging

PLC Development of various suppliers including Siemens, Schneider,Mitsubishi, Allen Bradley, LG, Modicon. System de-bugging and fault finding on PLC Software. Upgrading and optimization of existing PLC Software and Standardization of Code.

Factory Acceptance Testing

FAT on Server, Network & Control panels. Simulation of PLANT conditions and negative testing before implementation phase of project.

On-Site Commissioning

Commissioning of Field Instrumentation and Switchgear in plant environments across all sectors. Faultfinding on all equipment.

Control System Audits, Recommendations, Upgrades & Maintenance

Control System Audits, recommendations resulting in upgrading of existing Control Systems and assistance in maintenance planning and scheduling.

Control System Optimization

Optimization of existing control systems to improve production, lower maintenance requirements, lower man-power consumption.

Specialized Device Integration

Integration of specialized devices like Bar code scanners, Bar code Printers, Weighing Stations and industrial communication protocols such as Profibus, DeviceNet, Control Net, Anybus, S_Bus, ASI Bus, C-BUS.

Network Design

Design and Installation of Industrial Networks

CCTV Systems

Design and Installation of CCTV Systems and Networks

SCADA/HMI Development

Programming and configuration of various SCADA and HMI software packages (Wonderware, Citect, Zenon, Adroit, Siemens- WINCC, ESA, Mitsubishi, Rockwell) Integration of these packages using.NET scripting, VB, C+, C++. Integration of these packages to Controller systems (PLC).

Software Training

We provide plant specific and package specific training to plant operators and maintenance personnel for improved production and availability.(Siemens, Allen Bradley, Schneider, Wonderware)

Installation Management

Management of crews on site during installation of equipment and instrumentation.

System Security and Maintenance

Configuration and maintenance of Control System Security.